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數控收口直縫焊管機
數控收口直縫焊管機,  型號: HM500/14000

滾輪型Roller type
設計專用于5G桿,電力桿,高桿燈桿也可用以普通路燈桿
Special designed for monopole,highmast pole, 5G communication pole,and normal street light pole

直徑范圍:60~500mm, 厚度:3~10mm, 長度:14000mm
Diameter range:60~500mm, Thickness:3~10mm, Length:14000mm

標配單弧單絲埋弧焊機 
Standard single arc single wire submerged arc welding machine
使用范圍:適用于大長度的中桿縱向自動收口焊接,5G桿,電力桿,高桿燈桿也可用以普通路燈桿
Scope of application: suitable for large length medium size pole longitudinal automatic closing welding, like 5G pole, monopole, highmast pole and normal street light pole

此機通常適用于焊接多邊形和圓形錐形的桿子,比較適合一片型鋼桿(一條焊縫)。本焊機是自動焊接線,小車配有可調速電機,可以牽引桿子運動。液壓油缸促使壓輪收緊中桿,同時進行焊接。This machine is usually suitable for welding medium size polygonal and conical pole, especially suitable for the pole which only has one seam. It’s an automatic welding line. The trolley is equipped with adjustable speed motor, which can pull the pole to move. The hydraulic cylinder makes the pressure wheel tighten the pole and weld at the same time.


專有特點:
1.數控自動調整,數控系統,隨著桿徑變化,自動調節壓力, 自動調節壓腳位置,自動匹配桿子送料速度和位置,保持焊縫始終處于合攏狀態,以確保焊接順利進行。
CNC automatic adjustment, CNC system, with the change of pole diameter, automatically adjust the pressure, automatically adjust the presser foot position, automatically match the feeding speed and position, keep the welding seam always in the closed state, to ensure the smooth welding.
2.確保在前工序合格的基礎上,焊接后,桿子焊縫無扭轉,機器后邊無需人員撬扭桿子來對中焊縫。On the basis of the qualification of the previous process, after welding, there is no torsion of the pole weld, and there is no need for personnel to pry and twist the rod at the back of the machine to center the weld.
3.推動桿子為變頻控制,帶有電器剎車停止功能,以保證頭尾焊接的穩定性。從頭焊到尾,頭
尾幾乎沒有遺留未焊接的長度,不需要在尾部100~200mm 長度進行人工補焊。
The driving pole is controlled by frequency conversion, with electric brake stop function to ensure the stability of head and tail welding,this system can weld the pole from small end to bottom end full area and almost no left length out of welding. This way is reduced the manual working of the next process.
4.壓腳數量為3套,優點是減少壓腳對路燈桿表面的壓力,表面美觀,減少壓痕影響,同時適
合生產八角桿,多棱桿和圓錐桿。可以是等徑的也可以是圓錐的。
The number of clamping roller is 3 sets, the advantage is reduce the roller pressure to the pole surface , and reduce the scratch on the surface . It is suitable for the production of  octagonal pole, polygonal pole and conical pole. It can be equal diameter or conical.
5.小車可以快速電動回到設定位置, 無需人工推回,降低操作人員的勞動強度。
The pushing type trolley with motorized fast returning back function, no need operator to push back manually and it reduces the labor intensity of operators.
6.后推動型小車,帶氣動夾緊裝置,相對于手動夾緊,簡單快速
The rear push trolly with pneumatic clamping device, It’s simple and fast compared with manual clamping.
7.埋弧焊功能Submerged arc welding function
8.出料一側為滾輪型,便于上下料,利于實現物料上下游的自動化。可以上下料都在機器的一
側, 避免操作人員前后長距離移動,操作人員只需要在主機的位置工作,大大降低操作人員的勞動強度。
The unloading side is roller type, which is convenient for loading and unloading, and is conducive to realize the automation of upstream and downstream materials. The loading and unloading can be on same side to make operator avoid the long-distance movement. The operator only need to work in the position of the host machine, which greatly reduces the labor intensity.
9.配有紅外光點,便于操作者,調整焊槍的位置,跟隨焊縫
Equipped with laser mark, which is convenient for the operator to adjust the position of the welding gun and follow the welding seam
10.自主研發的油壓和控制同步系統,降低了對桿子的要求,使得焊接后的桿子,圓整,變形小。
The self-developed oil pressure and control synchronization system reduces the requirements for the pole, making the pole after welding more rounded and less deformed.
11.操作人員:1人。Operator: 1 person.
12.出料滾輪,5套(適合12米,14米桿子)Unloading roller rack,5 sets(suitable for 12,14m pole)
13.可以按照買方車間的布局,提供不同行進方向的機器
According to the layout of the buyer’s workshop, machines with different working directions can be provided
14.對于客戶的特殊要求,可以特殊設計和制造,以滿足全世界各地不同的桿子。
For the special requirements of customers, machine can be specially designed and manufactured to meet different poles all over the world
15.可選:桿子內部帶有冷卻銅塊,增加焊透率。內襯銅塊形狀,適合圓桿,八角桿2種
Option: The cooling copper blocks system, (This device is inside the light pole to increase the penetration rate of welding)With 2 set of copper blocks suit for conical and octagonal poles
16.可選:通過安裝在機頭上的攝像頭,把焊縫反映到控制臺上的屏幕上,使得焊縫的跟蹤,簡單容易,降低操作人員的勞動強度
Option:Through the camera installed on the machine head, the welding seam is reflected on the screen of main control panel, making the tracking of the welding seam simple and easy, and reducing the labor intensity of the operator for monitoring of the welding.
機器包含以下部分
The machine consists of the following parts:
1.用于小車移動的長型工作臺Long worktable for trolley moving
2.主龍門架 Main gantry frame
3.小車驅動Trolley drive system
4.后出料滾輪,5套 (適合12米,14米桿子)Unloading roller rack,5 sets(suitable for 12,14m pole)
5.液壓夾緊部分Hydraulic clamping part(包括壓緊輪,適用于中桿Including clamping rollers, suitable for medium size pole)
6.埋弧焊系統,帶焊絲送料系統Submerged arc welding system, with wire feeding system
7.焊劑回收系統Flux recovery system
8.液壓系統Hydraulic system
9.控制系統Control system
10.壓輪模具,按照客戶的桿件的要求。一般包含:適合高桿燈桿,智慧桿,5G桿模具一套
可選:適合普通路燈桿,最小直徑60mm, 等徑圓桿,圓錐桿模具一套
可選:適合普通路燈桿,最小直徑60mm, 八角桿模具一套
可選:另外配置適合普通路燈桿用的后夾持裝置一套。(包含一個小工具,適用于長度非常短的桿子,如1~2米長度的挑臂)
Clamping roller, in accordance with customer's pole requirements. 
With 1 set suitable for monopole High mast , 5G pole mold.
Optional: 1 set suitable for normal street light poles,minimum diameter of 60mm(round poles and conical pole)
Optional: 1 set suitable for normal street light poles, minimum diameter of 60mm(octagonal pole)
Optional: A set of rear clamping devices suitable for normal street light poles . (Includes a small tool, suitable for poles with very short length, such as 1~2 meters long arm)
11.可選項目:內襯銅塊, 圓形,八角形各一個
Option: The cooling copper blocks system, (This device is inside the light pole to increase the penetration rate of welding)With 2 set of copper blocks suit for conical and octagonal poles
12.可選項目:攝像頭,焊縫屏幕系統
Option:Camera, welding seam monitoring system
技術參數Technical parameter
1 可焊接桿的直徑范圍Diameter of pole 60-800mm
2 可焊接燈桿的最大長度Worktable length 14000 mm
3 可焊接桿厚度Thickness of pole 3~10mm, Q235, Q345(滿足100直徑,6mm厚度,滿足80直徑,5.5mm厚度Meet 100 diameter, 6mm thickness, meet 80 diameter, 5.5mm thickness)
4 壓腳數量Clamping feet quantity 3 套. 3 sets
5 油泵電機功率Motor power of oil pump 4+4 KW
6 移動電機功率Mobile motor power 4KW.速度可調節Speed adjustable
7 垂直頂壓行程Vertical pressing stroke              500mm
8 操作高度Operating height 桿子下角到地面的距離850mmThe distance from the bottom angle of the pole to the ground:850mm
9 焊機Welding machine 埋弧焊, 標配單弧單絲焊機, 630ASubmerged arc weldingStandard configuration:Single arc single wire, 630A
10 焊絲直徑Welding wire diameter 2~3.2mm 根據桿厚度可選擇不同直徑的焊絲Welding wire diameter is subject to the thickness of poles.
11 焊接工作速度Welding speed 0.8~3m/min 無級可調注:厚度不同,速度也不同)0.8 ~ 3m/min stepless adjustable Note: different thickness, different speed)
12 焊透率Welding penetration rate 80 %
13 電器元件Electrical components 施耐德法國品牌 Schneider (French )
14 數控系統CNC system PLC Siemens (Germany)
15 焊機品牌Welding machine brand 華遠HUAYUAN
16 重量Weight 8噸 8ton
17 外形尺寸Dimensions 31000x3500x4500 mm (LXWXH 長寬高)
18 可選Option  冷卻銅塊,增加焊透率(帶八角,圓形兩套銅塊) The cooling copper blocks system, (This device is inside the light pole to increase the penetration rate of welding)With 2 set of copper blocks suit for conical and octagonal poles
19 可選Option:  通過安裝在機頭上的攝像頭,把焊縫反映到控制臺上的屏幕上,使得焊縫的跟蹤,簡單容易,降低操作人員的勞動強度Through the camera installed on the machine head, the welding seam is reflected on the screen of main control panel, making the tracking of the welding seam simple and easy, and reducing the labor intensity of the operator for monitoring of the welding.
     
 
適合小直徑(60mm)圓錐桿和八角桿的壓輪模具
1 set of clamping roller suit for small diamter conical and octagonal pole(60mm)
可選:通過安裝在機頭上的攝像頭,把焊縫反映到控制臺上的屏幕上,使得焊縫的跟蹤,簡單容易,降低操作人員的勞動強度
Option:Through the camera installed on the machine head, the welding seam is reflected on the screen of main control panel, making the tracking of the welding seam simple and easy, and reducing the labor intensity of the operator for monitoring of the welding.
可選:冷卻銅塊,增加焊透率
Option:The cooling copper blocks system



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